As agriculture, mining, and other industries have developed, the number of discarded off-the-road (OTR) tires has increased dramatically. Although waste mining tires have high recycling value, they are difficult to process directly due to their large size and robust structure. The Shuliy mining tire recycling machines can process giant OTR tires larger than 1400 mm to obtain adjustable rubber powder in sizes ranging from 10 to 40 mesh, steel rims, and nylon fibers for reuse.
The Role of Shuliy Mining Tire Recycling Machines
This mining tire recycling system is suitable for all large tires with a diameter over 1400 mm, including mining tires, earthmover tires, loader tires, etc. Through a process of disintegration, crushing, grinding, and screening, fine, uniform rubber powder is obtained. These powders are widely used in the remanufacturing of asphalt modifications, recycled tires, rubber mats, and other rubber products. The fineness of the rubber powder can be adjusted from 10 to 40 mesh according to demand.
Additionally, steel wire and fiber are effectively separated throughout the tire powder production process. These materials can be used as raw materials for steel production and as alternative fuels, respectively. This significantly enhances the resource utilization rate and economic value of waste OTR tires.
Advantages of Our Mining Tire Recycling Equipment
- With strong adaptability and wide application, it is suitable for all OTR tires with a diameter greater than 1400 mm.
- The entire machine is built to heavy industry standards with a sturdy structure, wear-resistant materials, a strong loading capacity, and high operating efficiency.
- The fineness of the rubber powder can be adjusted from 10 to 40 mesh to meet various production requirements.
- It highly efficiently separates steel wire and fiber impurities, and the rubber powder is 99% pure or more.
- It has low energy consumption and is in line with environmental protection and energy-saving standards.
Two Fully Automatic Rubber Power Production Lines
To fully meet the recycling needs of OTR tires of different sizes, Shuliy offers two processing routes: ” Wire Drawing-Shredding-Crushing-Grinding” is used for medium-sized tires (1400-4000 mm), while “Disintegration-Shredding-Grinding” is used for oversized whole tires (≥2100 mm). There are also flexible options available to meet various production needs.
OTR Tire Recycling Line for 1400-4000 mm Tires
Involved mining tire recycling machines:
OTR tire debeader, OTR tire cutting machine, rubber tire shredder, tire crusher & magnetic separator
Workflow:
- The OTR Tire Drawing Machine efficiently removes sidewall rims using a powerful hydraulic system and gripping device.
- The rubber tire, with its rims removed, is divided into easy-to-shred segments by a cut-off machine.
- The tire shredder powerfully shreds tires into small, uniform pieces measuring 50-100 mm using a high-speed rotating cutter.
- Grinding double rollers and applying multi-layer screening and magnetic separation devices, outputs rubber powder according to the set size, achieving precise sorting.
- The fiber separator efficiently separates fiber impurities using airflow sorting.
Involved OTR tire recycling equipment: OTR tire dismantling machine, OTR steel wire separator, tire shredding machine, tire grinding & magnetic separation machine
Workflow:
- The OTR dismantler machine quickly breaks down large tires into top, sidewall, and casing segments using powerful, adjustable knives.
- The OTR bead separator efficiently and completely separates the beads embedded in the casing.
- The bead-removed tire blocks are then fed into the tire shredder for uniform crushing.
- The tire grinding and screening system enables fine grinding and the efficient removal of rubber blocks.
- The fiber separator separates the fibers.
Professional Mining Tire Recycling Machines for Sale
As mining, engineering, transportation, and other heavy industries continue to develop, the use of OTR tires is growing. Their large size and non-degradable characteristics present important environmental and resource management challenges. Concurrently, the OTR tire recycling market generates unprecedented business opportunities as countries strengthen policy support for recycling used tires.
Shuliy is committed to providing our global customers with efficient, environmentally friendly OTR tire recycling solutions. We provide customized equipment configurations and cover the entire process, from site planning and door-to-door installation to technical training and a one-year free warranty. This helps our customers start production quickly and generate steady profits. Our equipment has been exported to Canada, Australia, Kenya, and other countries and has received widespread praise.
Please feel free to contact us today for a proposal and quote if you want to take the lead in the OTR tire recycling market. Shuliy — your reliable recycling equipment partner!
